Análise do escoamento turbulento por um queimador industrial a gás utilizando dinâmica dos fluidos computacional
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Data
2013-07-12
Autores
Reis, Luiz Carlos Bevilaqua dos Santos [UNESP]
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Universidade Estadual Paulista (Unesp)
Resumo
Nesta tese realizou-se uma análise do escoamento turbulento de gás natural e combustão turbulenta subseqüente, em um queimador industrial com chamas por difusão de um forno de reaquecimento de placas, através de modelagem em computação fluidodinâmica (CFD) em regime permanente para várias condições de carga térmica normais de operação. O forno é equipado com queimadores projetados para a utilização de gás natural e gás de coqueria, alternativamente, através dos mesmos orifícios. O trabalho foi focado em um dos queimadores laterais da zona de preaquecimento do forno de reaquecimento, projetado para formação de movimento rotacional do ar primário de combustão. Valores de vazão volumétrica e de pressão calculados numericamente a montante do queimador para o gás natural, ar primário e secundário de combustão foram validados por medições experimentais. Os resultados da modelagem numérica foram analisados para diferentes modelos de turbulência em termos de perda de carga e perfil de velocidade. Os modelos de turbulência “k-.”, entre eles o “standard”, o RNG e o “Realizable” foram utilizados, e também o Reynolds Stress Model (RSM). Coeficientes de descarga de orifício para o gás natural foram calculados com os valores das propriedades do fluido, resultado da simulação numérica e comparados com método empírico de determinação deste parâmetro. O modelo de combustão turbulenta utilizado foi o Eddy Dissipation Model (EDM). A análise da combustão e da aerodinâmica foi apresentada através dos perfis de temperatura, pressão e velocidade. As temperaturas calculadas pela simulação numérica em região interna do forno, do piso refratário, da parede do queimador e da superfície inferior da placa, foram comparadas com os valores da medição experimental...
This work presents numerical modeling of a turbulent natural gas flow through a non-premixed industrial burner of a slab reheating furnace, in steady state condition for several burner thermal loads. The furnace is equipped with diffusion side burners capable of utilizing natural gas or coke oven gas alternatively through the same nozzles. The study is focused on one of the burners of the preheating zone, designed with swirl device in the primary air nozzle. Computational Fluid Dynamics simulation has been used to predict the burner orifice turbulent flow. Flow rate and pressure at burner upstream were validated by experimental measurements. The outcomes of the numerical modeling are analyzed for the different turbulence models in terms of pressure drop and velocity profiles. The standard, RNG, and Realizable k-. models and Reynolds Stress Model (RSM) were been used. Orifice discharge coefficients for natural gas nozzle were calculated using the fluid properties from numerical simulation and compared with empirical formulation to determine this parameter. The turbulent combustion model used was the Eddy-Dissipation Model. The combustion and aerodynamic analysis was presented through the profiles of temperature, pressure and velocity. The temperatures calculated through the numerical simulation inside the furnace, at the refractory floor, at the burner wall and in the lower surface of the slab were compared to the values of experimental measurements. The main purpose of the numerical investigation is to determine the turbulence model that more consistently reproduces the experimental results of the flow through an industrial non-premixed burner orifice. The comparisons between simulations suggest that all the models tested satisfactorily represent the experimental conditions... (Complete abstract click eletronic access below)
This work presents numerical modeling of a turbulent natural gas flow through a non-premixed industrial burner of a slab reheating furnace, in steady state condition for several burner thermal loads. The furnace is equipped with diffusion side burners capable of utilizing natural gas or coke oven gas alternatively through the same nozzles. The study is focused on one of the burners of the preheating zone, designed with swirl device in the primary air nozzle. Computational Fluid Dynamics simulation has been used to predict the burner orifice turbulent flow. Flow rate and pressure at burner upstream were validated by experimental measurements. The outcomes of the numerical modeling are analyzed for the different turbulence models in terms of pressure drop and velocity profiles. The standard, RNG, and Realizable k-. models and Reynolds Stress Model (RSM) were been used. Orifice discharge coefficients for natural gas nozzle were calculated using the fluid properties from numerical simulation and compared with empirical formulation to determine this parameter. The turbulent combustion model used was the Eddy-Dissipation Model. The combustion and aerodynamic analysis was presented through the profiles of temperature, pressure and velocity. The temperatures calculated through the numerical simulation inside the furnace, at the refractory floor, at the burner wall and in the lower surface of the slab were compared to the values of experimental measurements. The main purpose of the numerical investigation is to determine the turbulence model that more consistently reproduces the experimental results of the flow through an industrial non-premixed burner orifice. The comparisons between simulations suggest that all the models tested satisfactorily represent the experimental conditions... (Complete abstract click eletronic access below)
Descrição
Palavras-chave
Combustão, Dinamica dos fluidos, Gas natural, Metodos de simulação, Combustion
Como citar
REIS, Luiz Carlos Bevilaqua dos Santos. Análise do escoamento turbulento por um queimador industrial a gás utilizando dinâmica dos fluidos computacional. 2013. 173 f. Tese (doutorado) – Universidade Estadual Paulista Júlio de Mesquita Filho, Faculdade de Engenharia de Guaratinguetá, 2013.