Análise do torque de aperto em uniões parafusadas
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Data
2019-02-28
Autores
Encarnação, Rodrigo Rabelo da
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Universidade Estadual Paulista (Unesp)
Resumo
As uniões parafusadas possuem uma grande aplicação na indústria, mas quando se pensa na utilização de parafusos existe uma impressão de ser um elemento de simples dimensionamento e de fácil aplicação. No entanto, o desenvolvimento de uniões por parafusos possui uma complexa sistemática de cálculo e sua montagem requer um cuidado para proporcionar o torque correto e consequentemente a pré-carga ideal. O intuito do trabalho foi a análise da pré-carga de uniões parafusadas a partir do torque de aperto. Para isso foi desenvolvido um torquímetro instrumentado com extensômetros para a aquisição do torque aplicado, foi desenvolvida também uma célula de carga para a aquisição da pré-carga aplicada na junta parafusada. Ambos os sinais foram aquisitados instantaneamente e a partir destes sinais foram feitas as análises das uniões parafusadas. Foram analisadas três condições diferentes de lubrificação para o parafuso e porca, estas foram: com lubrificação, sem lubrificação e lubrificação seca (grafite). Foram analisadas também duas condições de aplicação de torque, estas foram: torque pela porca e torque pelo parafuso. Portanto, foram analisados seis grupos diferentes de uniões parafusadas. Para cada um dos grupos foram aplicados 3 torqueamentos para cada conjunto de parafuso, porca e arruela, simulando três situações de montagem e desmontagem. Ao final foram feitas considerações sobre a influência das diferentes condições de lubrificação no torque aplicado e na pré-carga gerada na junta parafusada, e a influência de sucessivos torqueamentos em uma junta parafusada. Também foram geradas tabelas de coeficiente de torque e coeficiente de atrito para os seis grupos discutidos.
Bolted joints are broadly used in the industry, but when it comes to their use there is a false impression of being a simple component, of easy dimensioning and easy application. However, designing bolted joints requires a complex calculus systematic and its assembly requires attention in order to apply the correct torque and consequently the ideal pre-load. The purpose of this dissertation was to analyze the pre-load of bolted joints from the tightening torque. Therefore, it was developed a torque wrench with strain gauges to measure the applied torque, and also developed a load cell to collect the pre-load onto the bolted joint. Both signals were instantaneous collected, and from this data, analysis were made over the bolted joints. Three different lubrication conditions for bolt and nut were analyzed: with and without lubrication and dry lubrication (graphite). Two torque application conditions were analyzed: the torque onto the nut and onto the bolt. Therefore, six different groups of bolted joints were analyzed. For each group of bolt, nut and washer, it was applied three torques simulating three assembly and disassembly operations. At the end, considerations were made on the influence of the different lubrication conditions on the applied torque and the generated pre-load onto the bolted joint, and the influence of successive torques on a bolted joint. Torque and friction coefficient tables were generated for all the above mentioned six groups
Bolted joints are broadly used in the industry, but when it comes to their use there is a false impression of being a simple component, of easy dimensioning and easy application. However, designing bolted joints requires a complex calculus systematic and its assembly requires attention in order to apply the correct torque and consequently the ideal pre-load. The purpose of this dissertation was to analyze the pre-load of bolted joints from the tightening torque. Therefore, it was developed a torque wrench with strain gauges to measure the applied torque, and also developed a load cell to collect the pre-load onto the bolted joint. Both signals were instantaneous collected, and from this data, analysis were made over the bolted joints. Three different lubrication conditions for bolt and nut were analyzed: with and without lubrication and dry lubrication (graphite). Two torque application conditions were analyzed: the torque onto the nut and onto the bolt. Therefore, six different groups of bolted joints were analyzed. For each group of bolt, nut and washer, it was applied three torques simulating three assembly and disassembly operations. At the end, considerations were made on the influence of the different lubrication conditions on the applied torque and the generated pre-load onto the bolted joint, and the influence of successive torques on a bolted joint. Torque and friction coefficient tables were generated for all the above mentioned six groups
Descrição
Palavras-chave
Elementos de máquinas, Parafusos, Juntas parafusadas, Torque de aperto, Pré-carga, Coeficiente de torque, Coeficiente de atrito, Peças de maquinas, Torque, Parafusos e porcas, Machine elements, Bolts, Bolted joints, Tightening torque, Tightening torque, Pre-load, Torque coefficient, Friction coefficient