RESSALVA Atendendo a solicitação do autor, o texto completo desta tese será disponibilizado somente a partir de 19/11/2026. UNIVERSIDADE ESTADUAL PAULISTA “JÚLIO DE MESQUITA FILHO” FACULDADE DE ENGENHARIA CÂMPUS DE ILHA SOLTEIRA MARCELO BORTOLETTO IMPEDANCE SPECTROSCOPY TO STUDY THE HYDRATION PROCESSES OF PORTLAND CEMENT WITH AGRICULTURAL WASTES Ilha Solteira 2024 Campus de Ilha Solteira PROGRAMA DE PÓS-GRADUAÇÃO EM CIÊNCIA DOS MATERIAIS MARCELO BORTOLETTO IMPEDANCE SPECTROSCOPY TO STUDY THE HYDRATION PROCESSES OF PORTLAND CEMENT WITH AGRICULTURAL WASTES A thesis submitted to the Faculdade de Engenharia – Campus de Ilha Solteira/UNESP, for the degree of Doctor in Materials Science. Area of knowledge: Materials Science and Engineering. Prof. Dr. Mauro Mitsuuchi Tashima Supervisor Prof. Dr. Alex Otávio Sanches Co-Supervisor Ilha Solteira 2024 IMPACTO POTENCIAL DESTA PESQUISA A pesquisa focou no estudo dos processos de hidratação de pastas de cimento Portland misturadas com cinzas de resíduos agrícolas. A pesquisa proporciona contribuições significativas para o entendimento dos processos de hidratação in-situ do cimento Portland, bem como a inflûencia das cinzas de resíduos agrícolas nas reações de hidratação utilizando curvas de condutividade elétrica obtida a partir da espectroscopia de impedância. Além disso, a pesquisa buscou agregar valor tecnológico aos resíduos agrícolas e contribuir para a mitigação dos problemas ambientais relacionados à produção do cimento Portand e descarte destes resíduos, visando a utilização de um material mais sustentável na indústria da construção civil. POTENTIAL IMPACT OF THIS RESEARCH The research focused on the study of the hydration processes of Portland cement pastes and blended Portland cement pastes with agricultural wastes ashes. The research provides significant contributions to the understanding of the in-situ hydration processes of Portland cement, as well as the influence of agricultural wastes ashes on hydration reactions using electrical conductivity curves obtained from the impedance spectroscopy. Furthermore, the research sought to aggregate technological value to agricultural wastes and contribute to the mitigation of environmental problems related to the production of Portand cement and disposal of this wastes, aiming to use a more sustainable material in the construction industry. I dedicate this thesis primarily to God, and to my parents, Gilvandete and Vladimir (in memoriam). ACKNOWLEDGMENTS I would like to thank my mother Gilvandete, my dear father Vladimir (in memoriam) and my entire family for their support and love. I would like to especially thank my supervisor and friend Prof. Dr. Mauro Tashima for all the shared knowledge and opportunity to carry out this work. I would like to especially thank my co-supervisor and friend Prof. Dr. Alex Otávio Sanches for all the shared knowledge during this period. I would like to thank professors Jorge Akasaki, José Malmonge, Jordi Payá, Lourdes Soriano and Maria Victoria Borrachero for their support in the stages of the work. I would like to especially thank my great friend Rodrigo Garozi for his friendship, advice and all his support in difficult and fun moments in my life. I would like to especially thank my great friend Josiane for all her support, friendship and advice. I would like to thank my postgraduate friends Denise, Gean, Guilherme, Fernando for the fun and professional moments, and my friend from Ilha Solteira Mike. I would also like to thank all my friends from the MAC group and all the professors and collaborators from the Department of Physics and Chemistry and Civil Engineering at UNESP. I would like to thank technicians Gilson, Flávio, Ozias and Natália from the Civil Engineering laboratory and technician Elton from the Physics and Chemistry department for their help with the tests carried out in the research. I would like to thank Prof. Dr. Wendel Cleber Soares for the encouragement to pursue an academic career, since graduation. I would like to thank to Coordenação de Aperfeiçoamento de Pessoal de Nível Superior - Brazil (CAPES) - Finance Code 001 and to Fundaçao de Amparo à Pesquisa do Estado de São Paulo - FAPESP (Project 2020/16325-0 and CEPID - CDMF 2013/07296-2) for the financial support and scholarship. Furthermore, I would like to thank to Universidade Virtual do Estado de São Paulo - UNIVESP for the scholarship. Finally, thanks to everyone who contributed directly or indirectly to this thesis. RESUMO O uso de cinzas de resíduos agrícolas, como a cinza da casca de arroz (CCA), cinza da folha de bambu (CFB) e a cinza do bagaço da cana-de-açúcar (CBC) como substitutos parciais do cimento Portland contribui para a mitigação dos problemas ambientais associados à produção do cimento Portland. A inserção destes resíduos ocasiona em diversos efeitos na hidratação do cimento Portland e modifica as propriedades no estado fresco e endurecido, tornando o entendimento das reações de hidratação ainda mais complexos. Nos últimos anos, a espectroscopia de impedância (EI) tem se mostrado uma poderosa técnica não destrutiva para compreender as reações de hidratação in situ do cimento Portland. Neste sentido, o objetivo deste estudo foi compreender os diferentes processos físico-químicos envolvidos na hidratação de pastas de cimento e pastas de cimento misturadas com cinzas de resíduos agrícolas (CCA, CFB e CBC) por meio de curvas de condutividade elétrica obtidas a partir da técnica de EI. Foram avaliadas três porcentagens de CCA, CFB and CBC (0, 10 e 25%, em massa) em substituição ao cimento Portland. As medidas de EI foram realizadas em pastas com relação água/ligante fixa de 0.40 até 28 dias de cura. Medidas de termogravimetria (TG), difração de raios-X (DRX), temperatura em escala temporal, microscopia eletrônica de varredura (MEV), dureza Vicat e resistência à compressão foram utilizadas para auxiliar os dados de EI. De acordo com os resultados, com base nas inflexões de sua derivada, a curva de condutividade elétrica da pasta de cimento foi subdividida em oito regiões diferentes. Uma nova região no período de aceleração (região IV) foi identificada, caracterizada pela retomada das reações de dissolução e formação de microestrutura, com a pasta em estado semifluido. Além disso, um shoulder observado na região VI foi atribuído à formação de fases AFt e reações secundárias de liberação iônica na rede de poros. Nas pastas de cimento misturadas, o efeito de diluição, a absorção de água pela estrutura porosa das cinzas de resíduos agrícolas e a adsorção de íons em suas superfícies foram os efeitos dominantes nas primeiras idades, o que ocasionou na menor liberação iônica na solução e um atraso nas reações de hidratação. As pastas de cimento misturadas com CBC apresentaram a maior extensão do período de indução e tempo de pega, associado ao efeito de diluição e maior teor de perda ao fogo e tamanho de partícula da CBC. Por fim, a EI demonstrou ser uma técnica promissora no estudo dos processos de hidratação in situ e evolução da microestrutura de pastas de cimento misturadas com resíduos agrícolas. Palavras-chave: Espectroscopia de impedância, propriedades elétricas, hidratação do cimento Portland, material cimentício suplementar, resíduo. ABSTRACT The use of agricultural wastes ashes, such as rice husk ash (RHA), bamboo leaf ash (BLA) and sugarcane bagasse ash (SCBA) as partial replacements for Portland cement contributes to the mitigation of environmental problems associated with the production of Portland cement. The insertion of these wastes causes several effects on Portland cement hydration and modifies the properties in the fresh and hardened state, making the understanding of hydration reactions even more complex. In the last years, impedance spectroscopy (IS) has proven to be a powerful non- destructive technique for understanding the in-situ hydration reactions of Portland cement. In this sense, the objective of this study was to understand the different physical-chemical processes involved in the hydration of cement pastes and blended cement pastes with agricultural wastes ashes (RHA, BLA and SCBA) through electrical conductivity curves obtained from EI. Three percentages of RHA, BLA and SCBA (0, 10 and 25%, by mass) were evaluated as replacement for Portland cement. The EI measurements were performed on pastes with a fixed water/binder ratio of 0.40 up to 28 curing days. Measurements of thermogravimetry (TG), X-ray diffraction (XRD), time scale temperature, scanning electron microscopy (SEM), Vicat hardness and compressive strength were used to support the IS data. According to the results, based on the inflections of the derivative, the electrical conductivity curve of the cement paste was subdivided into eight different regions. A new region in the acceleration period (region IV) was identified, characterized by the resumption of dissolution reactions and microstructure formation with the paste in a semi-fluid state. Furthermore, a shoulder observed in region VI was attributed to the formation of AFt phases and secondary ionic release reactions in the pore network. In the blended cement pastes, the dilution effect, water absorption by the porous structure of agricultural waste ash and ion adsorption on their surfaces were the dominant effects in the early ages, which resulted in lower ionic release into the solution and a delay in hydration reactions. SCBA blended cement pastes showed a higher extension of the induction period and setting time, associated with the dilution effect and the higher loss on ignition content and particle size of SCBA. Finally, IS demonstrated to be a sensitive and promising technique to study in situ hydration processes and evolution of the microstructure of blended cement pastes with agricultural wastes. Keywords: Impedance spectroscopy, electrical properties, Portland cement hydration, supplementary cementitious material, waste. FIGURES LIST Figure 1.1 - Structure of the research. ...................................................................................... 20 Figure 2.1 - Portland cement manufacturing process (Mikulčić et al. [2]). ............................. 23 Figure 2.2 - Indicative proportions of minerals during conversion of raw meal into clinker (Del Strother [3]). ..................................................................................................................... 24 Figure 2.3 - Different periods of alite hydration following the Ca2+ concentration evolution and the associated heat release (Gartner et al. [10] and Marchon and Flatt [11]). ................... 28 Figure 2.4 - Schematic representation of the dissolution rate of alite as a function of the undersaturation. Zone II represents the dissolution controlled by etch pit formation and Zone I represents the dissolution controlled by step retreat (Juilland et al. [18]).............................. 30 Figure 2.5 - Representation of the relationship between the maximum of the heat release and the growth mode of C-S-H (Bazzoni [12]). .............................................................................. 31 Figure 2.6 - Typical heat release curve of C3A hydration (Joseph et al. [24]). ........................ 33 Figure 2.7 - Schematic representation of heat release and the different periods during hydration of ordinary Portland cement (Marchon and Flatt [11]). I - dissolution period, II - induction period, III - acceleration period, IV - deceleration period, V - continuous slow hydration period. ....................................................................................................................... 35 Figure 2.8 - Global CO2 emissions from the cement industry over the years (Global Carbon Project [35]). *Mt = millions of tons. ....................................................................................... 37 Figure 2.9 - Use of pozzolans derived from agricultural wastes in cementitious materials as an alternative to mitigate CO2 emissions in the production of Portland cement. .......................... 38 Figure 2.10 - Schematic drawing of the effects of agricultural waste ash on the hydration process of Portland cement (a) filler effect; (b) nucleation effect; (c) dilution effect and (d) chemical effect. ......................................................................................................................... 40 Figure 2.11 - Theory of impedance spectroscopy (a) AC voltage and current, (b) samples under AC simulation and (c) complex impedance plane (Adapted from Zhang et al. [78]). ... 46 Figure 2.12 - (a) The theoretical Nyquist plot from impedance spectroscopy data of a cement- based material [96] and (b) Typical Nyquist plot measurement from impedance spectroscopy data of a cement-based material. The parameters RS represent the bulk resistance in series, Rint is the solid-liquid interface resistance and Rb is the bulk resistance of the sample. ................. 48 Figure 2.13 - Schematic diagram of Nyquist plot of a cement-based material (Adapted from Kim, Suryanto and McCarter [106]. ......................................................................................... 49 Figure 2.14 - Electrical conductivity/resistivity curves of cementitious materials obtained by different authors (a) Schwarz et al. [108]; (b) McCarter et al. [110]; (c) Sanish et al. [107]; (d) Taha et al. [85]; (e) Suryanto et al. [86] e (f) Adapted from Huang et al. [84]. ....................... 53 Figure 3.1 - Particle size distribution of anhydrous cement (CPV).......................................... 65 Figure 3.2 - Flowchart of the experimental program carried out in this study. ........................ 66 Figure 3.3 - The Nyquist plots of Portland cement paste at different hydration periods. ........ 71 Figure 3.4 - Conductivity as a function of frequency range of Portland cement paste at different hydration periods. Red circles indicate the cusp-point frequency. ............................ 71 Figure 3.5 - (a) Conductivity, σ (100 kHz), and its derivative (dσ/dt) as a function of time for cement paste (CPV); and (b) Internal temperature of cement paste. ........................................ 73 Figure 3.6 - Region I at 10 min of hydration (a) Conductivity (σ), derivative (dσ/dt) and internal temperature of cement paste in function of log t; (b) XRD diffractogram (A: Alite, C3S; AL: Tricalcium aluminate, C3A; B: Belite, C2S; C: Calcite, CaCO3; E: Ettringite, AFt; G: Calcium sulfate dihydrate, CaSO4‧2H2O; P: Calcium hydroxide; Ca(OH)2); (c) DTG curve and (d) SEM image. .................................................................................................................. 75 Figure 3.7 - Region II at 37 min of hydration (a) Conductivity (σ), derivative (dσ/dt) and internal temperature of cement paste in function of log t; (b) XRD diffractogram (A: Alite, C3S; AL: Tricalcium aluminate, C3A; B: Belite, C2S; C: Calcite, CaCO3; E: Ettringite, AFt; G: Calcium sulfate dihydrate, CaSO4‧2H2O; P: Calcium hydroxide; Ca(OH)2); (c) DTG curve and (d) SEM image. .................................................................................................................. 76 Figure 3.8 - Region III at 49 min of hydration (a) Conductivity (σ), derivative (dσ/dt) and internal temperature of cement paste in function of log t; (b) XRD diffractogram (A: Alite, C3S; AL: Tricalcium aluminate, C3A; B: Belite, C2S; C: Calcite, CaCO3; E: Ettringite, AFt; G: Calcium sulfate dihydrate, CaSO4‧2H2O; P: Calcium hydroxide; Ca(OH)2); (c) DTG curve and (d) SEM image. .................................................................................................................. 78 Figure 3.9 - Region IV at 88 min of hydration (a) Conductivity (σ), derivative (dσ/dt) and internal temperature of cement paste in function of log t; (b) XRD diffractogram (A: Alite, C3S; B: Belite, C2S; C: Calcite, CaCO3; E: Ettringite, AFt; G: Calcium sulfate dihydrate, CaSO4‧2H2O; P: Calcium hydroxide; Ca(OH)2); (c) DTG curve and (d) SEM image. ........... 80 Figure 3.10 - Region V at 240 min of hydration (a) Conductivity (σ), derivative (dσ/dt) and internal temperature of cement paste in function of log t; (b) XRD diffractogram (A: Alite, C3S; B: Belite, C2S; C: Calcite, CaCO3; E: Ettringite, AFt; G: Calcium sulfate dihydrate, CaSO4‧2H2O; P: Calcium hydroxide; Ca(OH)2); (c) DTG curve and (d) SEM image. ........... 82 Figure 3.11 - Region VI at 440 min of hydration (a) Conductivity (σ), derivative (dσ/dt) and internal temperature of cement paste in function of log t; (b) XRD diffractogram (A: Alite, C3S; B: Belite, C2S; C: Calcite, CaCO3; E: Ettringite, AFt; G: Calcium sulfate dihydrate, CaSO4‧2H2O; P: Calcium hydroxide; Ca(OH)2); (c) DTG curve and (d) SEM image. ........... 83 Figure 3.12 - Region VII at 1 day of hydration (a) Conductivity (σ), derivative (dσ/dt) and internal temperature of cement paste in function of log t; (b) XRD diffractogram (A: Alite, C3S; B: Belite, C2S; C: Calcite, CaCO3; E: Ettringite, AFt; P: Calcium hydroxide; Ca(OH)2); (c) DTG curve and (d) SEM image. ......................................................................................... 85 Figure 3.13 - Region VIII at 3, 7, and 28 days of hydration (a) Conductivity (σ), derivative (dσ/dt) and internal temperature of cement paste in function of log t; (b) XRD diffractogram (A: Alite, C3S; B: Belite, C2S; C: Calcite, CaCO3; E: Ettringite, AFt; Monosulfate, AFm; P: Calcium hydroxide; Ca(OH)2); (c) DTG curve and (d) SEM image. ....................................... 86 Figure 3.14 - (a) Evolution of amount of portlandite as a function of time; (b) correlation of the amount of portlandite with the electrical conductivity; (c) bound water content as a function of time and (d) correlation of the bound water content with the electrical conductivity. The electrical conductivity curve is presented to visualize the hydration regions in which the hydrates were quantified. ..................................................................................... 87 Figure 4.1 - Particle size distribution of cement and RHA. ..................................................... 95 Figure 4.2 - Experimental setup for IS measurements. ............................................................ 96 Figure 4.3 - (a) Electrical conductivity and (b) derivative (dσ/dt) as a function of time for cement, RHA/10 and RHA/25 pastes. .................................................................................... 101 Figure 4.4 - Electrical conductivity and derivative (dσ/dt) as a function of time for cement (a), RHA/10 (c) and RHA/25 pastes (e) and internal temperature of cement (b), RHA/10 (d) and RHA/25 pastes (f). The letters A-G indicate the different characteristic hydration points on the dσ/dt curve. ............................................................................................................................. 102 Figure 4.5 - (a) Conductivity (σ) and (b) derivative (dσ/dt) of cement, RHA/10 and RHA/25 pastes from regions I and II as a function of log t; (c) XRD diffractogram (A: Alite, C3S; AL: Tricalcium aluminate, C3A; B: Belite, C2S; C: Calcite, CaCO3; Ct: Cristobalite, SiO2; E: Ettringite, AFt; G: Calcium sulfate dihydrate, CaSO4‧2H2O; P: Calcium hydroxide; Ca(OH)2) and (d) DTG curve of cement, RHA/10 and RHA/25 pastes of point A. The rectangles indicated in (a) and (b) represent the extension of the hydration regions of the pastes under analysis. .................................................................................................................................. 105 Figure 4.6 - Electrical conductivity of different RHA/water solutions in function of time obtained from the use of a conductivity meter. ...................................................................... 106 Figure 4.7 - Conductivity (σ) and (b) derivative (dσ/dt) of cement, RHA/10 and RHA/25 pastes from region III as a function of log t; (c) XRD diffractogram (A: Alite, C3S; AL: Tricalcium aluminate, C3A; B: Belite, C2S; C: Calcite, CaCO3; Ct: Cristobalite, SiO2; E: Ettringite, AFt; G: Calcium sulfate dihydrate, CaSO4‧2H2O; P: Calcium hydroxide; Ca(OH)2) and (d) DTG curve of cement, RHA/10 and RHA/25 pastes of point B. The rectangles indicated in (a) and (b) represent the extension of the hydration regions of the pastes under analysis. .................................................................................................................................. 107 Figure 4.8 - (a) Conductivity (σ) and (b) derivative (dσ/dt) of cement, RHA/10 and RHA/25 pastes from regions IV e V as a function of log t; (c) XRD diffractogram (A: Alite, C3S; AL:Tricalcium aluminate, C3A; B: Belite, C2S; C: Calcite, CaCO3; Ct: Cristobalite, SiO2; E: Ettringite, AFt; G: Calcium sulfate dihydrate, CaSO4‧2H2O; P: Calcium hydroxide; Ca(OH)2); (d) DTG curve and SEM images (e) cement paste, (f) RHA/10 paste and (g) RHA/25 paste of point C. The rectangles indicated in (a) and (b) represent the extension of the hydration regions of the pastes under analysis. ...................................................................... 110 Figure 4.9 - (a) Conductivity (σ) and (b) derivative (dσ/dt) of cement, RHA/10 and RHA/25 pastes from regions VI e VII as a function of log t; (c) XRD diffractogram (A: Alite, C3S; B: Belite, C2S; C: Calcite, CaCO3; Ct: Cristobalite, SiO2; E: Ettringite, AFt; G: Calcium sulfate dihydrate, CaSO4‧2H2O; P: Calcium hydroxide; Ca(OH)2); (d) DTG curve and SEM images (e) cement paste, (f) RHA/10 paste and (g) RHA/25 paste of point D. The rectangles indicated in (a) and (b) represent the extension of the hydration regions of the pastes under analysis. .................................................................................................................................. 113 Figure 4.10 - (a) Conductivity (σ) and (b) derivative (dσ/dt) of cement, RHA/10 and RHA/25 pastes from region VIII as a function of log t; (c) XRD diffractogram (A: Alite, C3S; B: Belite, C2S; C: Calcite, CaCO3; Ct: Cristobalite, SiO2; E: Ettringite, AFt; M: Monosulfate, AFm; P: Calcium hydroxide; Ca(OH)2); (d) DTG curve and SEM images (e) cement paste, (f) RHA/10 paste and (g) RHA/25 paste of point G. The rectangles indicated in (a) and (b) represent the extension of the hydration regions of the pastes under analysis. ...................... 115 Figure 4.11 - BSE images and EDS mapping of Al, Ca, Si, and S of (a)-(b) cement paste and (c)-(d) RHA/25 paste after 28 curing days. ............................................................................ 116 Figure 4.12 - Compressive strength of cement, RHA/10 and RHA/25 pastes. Different letters (a1, a2, and a3) represent significant differences between the RHA blended cement pastes and cement paste considering a significance level of 5%. ............................................................ 117 Figure 5.1 - Particle size distribution of Portland cement, BLA, and SCBA. ........................ 129 Figure 5.2 - Morphological structure of BLA and SCBA. ..................................................... 130 Figure 5.3 - XRD pattern of Portland cement, BLA and SCBA (A: Alite, C3S; AL: Tricalcium aluminate, C3A; B: Belite, C2S; Br: Brownmillerite, C4AF; C: Calcite, CaCO3; H: Calcium sulfate hemihydrate, CaSO4‧0.5H2O; P: Portlandite, Ca(OH)2 and Q: Quartz, SiO2). The magnified regions in the figure represent the amorphous phase of BLA and SCBA. ............ 130 Figure 5.4 - Loss of electrical conductivity, Lc (%), for Ca(OH)2:BLA and Ca(OH)2:SCBA suspensions tested at: 40 °C; 50 °C, and 60 °C. ..................................................................... 131 Figure 5.5 - Electrical conductivity of the ash/water solutions in function of time. The ash/water ratio used was 0.63. ................................................................................................ 132 Figure 5.6 - Conductivity, σ (100 kHz) and (b) derivative (dσ/dt) as a function of time for cement and BLA and SCBA blended Portland cement pastes. .............................................. 133 Figure 5.7 - Conductivity, σ (100 kHz) and derivative (dσ/dt) as a function of time for cement and BLA and SCBA blended Portland cement pastes. The colors represent the hydration periods of Portland cement. The letters A-F indicate the characteristic hydration points and the abbreviations TI and TF represent the initial and final of setting time of the paste obtained from IS, respectively............................................................................................................... 134 Figure 5.8 - Variation of the internal temperature of cement and BLA and SCBA blended cement pastes. ......................................................................................................................... 137 Figure 5.9 - Setting time obtained from the Vicat test of the cement and BLA and SCBA blended Portland cement pastes. ............................................................................................. 139 Figure 5.10 - (a) Portlandite content and (b) bound water content of the cement and BLA and SCBA blended cement pastes at different hydration periods. The letters A-F indicate the characteristic hydration points on the dσ/dt curve. ................................................................. 142 Figure 5.11 - SEM images of fractured samples of (a)-(b) cement paste, (c)-(d) BLA/25 paste and (e)-(f) SCBA/25 paste at 1 and 28 days of hydration (Point C and F, respectively). ...... 143 Figure 5.12 - BSE images of the polished section of (a) cement paste, (b) BLA/10 paste (c) BLA/25 paste, (d) SCBA/10 paste (e) SCBA/25 paste and (f)-(g) EDS mapping of BLA/25 and SCBA/25 pastes after 28 days of hydration. .................................................................... 144 Figure 5.13 - Compressive strength of the cement and BLA and SCBA blended Portland cement pastes. Different letters represent significant differences between the BLA and SCBA blended Portland cement pastes and Portland cement paste considering a significance level of 5%. .......................................................................................................................................... 146 TABLES LIST Table 2.1 - Nomenclature used in cement chemistry. .............................................................. 25 Table 3.1 - Chemical composition of Portland cement (CPV) (%, by mass). .......................... 64 Table 3.2 - Summary of the characteristics and key considerations of each region of the σ x t and dσ/dt x t curve. ................................................................................................................... 88 Table 4.1 - Chemical composition of cement and RHA (%, by mass). ................................... 94 Table 4.2 - Beginning and end of each hydration region of cement, RHA/10 and RHA/25 pastes. ..................................................................................................................................... 103 Table 4.3 - Characteristic points on the dσ/dt curve of cement, RHA/10 and RHA/25 pastes. ................................................................................................................................................ 103 Table 4.4 - Setting time obtained from the Vicat test and the electrical conductivity curve from IS. ................................................................................................................................... 109 Table 4.5 - Summary of the main considerations of the insertion of RHA in Portland cement pastes in each hydration period from the curve σ x t and dσ/dt x t. ....................................... 118 Table 5.1 - Chemical composition, loss on ignition (LOI) (%, by mass) and mean particle diameter (Dmean) of Portland cement, BLA, and SCBA. ........................................................ 129 Table 5.2 - Characteristic points A and B on the dσ/dt curve, maximum temperature and its respective time in the temperature test of cement and BLA and SCBA blended cement pastes. Characteristic points C, D, E, and F represent the ages of 1, 3, 7, and 28 days, respectively. ................................................................................................................................................ 135 Table 5.3 - Setting time values obtained from the Vicat test and the electrical conductivity curve from IS. ......................................................................................................................... 139 TABLE OF CONTENTS 1 INTRODUCTION ........................................................................................................... 16 1.1 OBJECTIVES ......................................................................................................... 18 1.2 THESIS STRUCTURE .......................................................................................... 18 REFERENCES ................................................................................................................... 20 2 LITERATURE REVIEW ................................................................................................ 22 2.1 PORTLAND CEMENT ......................................................................................... 22 2.1.1 Manufacturing process ......................................................................................... 22 2.1.2 Chemical composition .......................................................................................... 24 2.1.2.1 Alite (C3S) .................................................................................................... 25 2.1.2.2 Belite (C2S) ................................................................................................... 25 2.1.2.3 Tricalcium Aluminate (C3A) ........................................................................ 26 2.1.2.4 Tetracalcium aluminoferrite (C4AF) ............................................................ 26 2.1.3 Hydration reaction of Portland cement phases ..................................................... 26 2.1.3.1 Alite (C3S) .................................................................................................... 27 2.1.3.2 Belite (C2S) ................................................................................................... 32 2.1.3.3 Tricalcium aluminate (C3A) ......................................................................... 32 2.1.3.4 Tetracalcium aluminoferrite (C4AF) ............................................................ 33 2.1.4 Hydration reaction of Portland cement ................................................................. 34 2.1.5 Environmental impacts and alternatives ............................................................... 36 2.2 AGRICULTURAL WASTES AS SCM ................................................................ 39 2.2.1 Rice husk ash ........................................................................................................ 41 2.2.2 Sugarcane bagasse ash .......................................................................................... 42 2.2.3 Bamboo leaf ash ................................................................................................... 44 2.3 IMPEDANCE SPECTROSCOPY (IS) ................................................................. 45 2.3.1 Definition and application .................................................................................... 45 2.3.2 IS data interpretation ............................................................................................ 47 2.3.3 Electrical conductivity/resistivity obtained from the IS ....................................... 50 REFERENCES ................................................................................................................... 55 3 NEW INSIGHTS ON UNDERSTANDING THE PORTLAND CEMENT HYDRATION USING ELECTRICAL IMPEDANCE SPECTROSCOPY ........................... 63 3.1 EXPERIMENTAL PROGRAM ........................................................................... 64 3.1.1 Materials and Preparation of Cement Pastes ........................................................ 64 3.1.2 Test procedure ...................................................................................................... 65 3.2.2.1 Impedance spectroscopy ............................................................................... 66 3.2.2.2 Setting Time ................................................................................................. 67 3.2.2.3 Interruption of hydration processes .............................................................. 67 3.2.2.4 Thermogravimetric analysis ......................................................................... 68 3.2.2.5 X-ray diffraction analysis ............................................................................. 69 3.2.2.6 Scanning electron microscopy ...................................................................... 69 3.2 RESULTS AND DISCUSSION ............................................................................. 69 3.2.1 Determination of the optimal frequency range ..................................................... 69 3.2.2 Characteristic Points on the Electrical Conductivity Curve ................................. 72 3.2.2.1 Discussion of hydration regions ................................................................... 73 3.2.3 Correlation of electrical conductivity, % Ca(OH)2, % bound water .................... 86 3.2.4 Summary of main findings observed using IS ..................................................... 87 3.3 CONCLUSION ....................................................................................................... 89 REFERENCES ................................................................................................................... 90 4 INVESTIGATION OF THE INFLUENCE OF RICE HUSK ASH ON THE PORTLAND CEMENT HYDRATION PROCESS USING ELECTRICAL MEASUREMENT ................................................................................................................... 93 4.1 EXPERIMENTAL PROGRAM ........................................................................... 93 4.1.1 Materials ............................................................................................................... 93 4.1.2 Samples preparation ............................................................................................. 95 4.1.3 Test procedures ..................................................................................................... 95 4.1.3.1 Impedance spectroscopy (IS) ....................................................................... 95 4.1.3.2 Electrical conductivity of the RHA/water solution ...................................... 97 4.1.3.3 Setting Time and Compressive Strength ...................................................... 97 4.1.3.4 Hydration stoppage for XRD, TG/DTG, and SEM analysis ........................ 98 4.1.3.5 X-ray diffraction analysis ............................................................................. 98 4.1.3.6 Thermogravimetric analysis ......................................................................... 98 4.1.3.7 Scanning electron microscopy ...................................................................... 99 4.2 RESULTS AND DISCUSSION ........................................................................... 100 4.2.1 Electrical conductivity measurements ................................................................ 100 4.2.1.1 Discussion of hydration regions ................................................................. 103 4.2.2 Compressive strength ......................................................................................... 116 4.2.3 Summary of main findings of the insertion of RHA in Portland cement paste from the electrical conductivity curve obtained by IS. ................................................... 118 4.3 CONCLUSION ..................................................................................................... 119 REFERENCES ................................................................................................................. 120 5 HYDRATION AND MICROSTRUCTURAL EVALUATION OF BLENDED CEMENT PASTES WITH POZZOLANS DERIVED FROM AGRICULTURAL WASTES USING IMPEDANCE SPECTROSCOPY ........................................................................... 123 5.1 EXPERIMENTAL PROGRAM ......................................................................... 124 5.1.1 Materials ............................................................................................................. 124 5.1.2 Preparation of the pastes ..................................................................................... 124 5.1.3 Characterization of Portland cement, BLA, and SCBA ..................................... 124 5.1.4 Characterization of the pastes ............................................................................. 125 5.1.4.1 Impedance spectroscopy ............................................................................. 125 5.1.4.2 Setting Time and Compressive Strength .................................................... 126 5.1.4.3 TG/DTG and SEM measurements .............................................................. 127 5.2 RESULTS AND DISCUSSION ........................................................................... 128 5.2.1 Characterization of Portland cement, BLA, and SCBA ..................................... 128 5.2.2 Electrical conductivity measurements ................................................................ 132 5.3.2.1 Up to the maximum value of electrical conductivity (Dissolution and induction period) ........................................................................................................ 135 5.3.2.2 After the maximum value of electrical conductivity (Acceleration and deceleration period and continuous slow hydration period) ....................................... 137 5.2.3 TG/DTG and SEM measurements ...................................................................... 141 5.2.4 Compressive strength ......................................................................................... 145 5.3 CONCLUSION ..................................................................................................... 146 REFERENCES ................................................................................................................. 147 6 GENERAL CONCLUSIONS ........................................................................................ 150 7 PROPOSALS FOR FUTURE STUDIES ..................................................................... 152 APPENDIX A – SUPPLEMENTARY MATERIAL OF CHAPTER 3 ............................... 153 APPENDIX B – SUPPLEMENTARY MATERIAL OF CHAPTER 4 ............................... 161 APPENDIX C – SUPPLEMENTARY MATERIAL OF CHAPTER 5 ............................... 173 16 1 INTRODUCTION Portland cement is the most widely used binder in the world, with an estimated global production of more than 4 Gt per year [1,2]. This material has been in use for almost 200 years and is obtained from the use of raw materials with sources of calcium and silica, in which are calcined at high temperatures (1400-1500 °C) and posteriorly, a source of calcium sulfate is added. The hydration of this binder is a process that involves several complex reactions, in which it transforms a liquid suspension composed of cement particles and water into a porous and durable solid material, known as hydrated cement paste. Since its invention in 1824 by Joseph Aspdin, extensive efforts have been made to understand the hydration processes of Portland cement, as well as to develop new types of cement with the aim of improving the properties of this binder. Supplementary cementitious materials (SCMs), which are siliceous, aluminosilicate, or aluminosilicate calcium powders, have been used as partial replacements for Portland cement [3]. The use of SCMs as a partial replacement for Portland cement has been widely studied mainly due to environmental problems associated with the production of Portland cement, which is responsible for around 5-8% of global carbon dioxide (CO2) emissions into the atmosphere and 12-15% of global energy consumption in industrial activities and benefits in terms of mechanical properties and durability [4,5]. Among the SCMs commonly used to partially replace Portland cement are industrial byproducts, such as fly ash, silica fume and blast furnace slag. However, the search for materials that can be used as SCMs is increasingly necessary, since the quantity of SCMs used by the cement industry is not sufficientto supply the demand for production of Portland cement, in which predicts an increase of between 12 and 23% by 2050 [6]. Recent studies have shown that the use of ash from agricultural wastes, such as rice husk ash (RHA), sugarcane bagasse ash (SCBA), and bamboo leaf ash (BLA) as SCMs have gained attention due to the availability of these wastes, which has increased over the years, low cost and promising results in terms of mechanical properties and durability in cementitious materials. Furthermore, its insertion in cementitious materials prevents its uncontrolled burning and accumulation in landfills, avoiding an even higher environmental problem [7]. It is important to highlight that waste reduction in landfills and providing an adequate disposal for this wastes is essential to reduce environmental impact and achieve the United Nations 17 Sustainable Development Goals for 2030 (SDG-12: Responsible Consumption and Production) and the circular economy [8]. The insertion of agricultural wastes ash into the cementitious matrix modifies the extent and hydration reactions of Portland cement, the development of the microstructure and the properties of the fresh and hardened state of the cementitious material, acting physically and chemically in the hydration process. Therefore, the investigation of these wastes in the Portland cement hydration process is essential to understand the several physical-chemical hydration reactions involved in the process. In relation to the techniques used to understand the hydration process of Portland cement pastes, isothermal calorimetry is often used, since the hydration process is associated with the release of heat. However, its lack of sensitivity to low heat variations, especially during the induction period, does not allow an in-depth understanding of the hydration reactions and microstructure formation. Furthermore, calorimetry can present a delay in reading the data to reach the equilibrium state (approximately 60 minutes, depending on the temperature), thus discarding the data obtained in the first minutes of hydration [9]. Techniques of X-ray diffraction (XRD), thermogravimetric analysis (TGA), scanning electron microscopy (SEM) and environmental scanning electron microscopy (ESEM), quasi-elastic neutron scattering (QENS), and nuclear magnetic resonance (NMR) are also employed. However, most of these techniques are destructive and expensive and some of them require interruption of the sample hydration process before analysis, which can modify the morphology and composition of the hydrated products. In this way, with the aim of mitigating these effects, the use of electrical measurements, in particular, the impedance spectroscopy (IS), has demonstrated effectiveness in-situ monitoring of Portland cement hydration processes since 1988 with the first work published by McCarter [10]. IS is a non-destructive and sensitive technique that enables monitoring in-situ the hydration processes of Portland cement from electrical changes in the cementitious material, allowing valuable information to be obtained about physical-chemical processes and hydration periods, especially in periods of low heat release (induction period), in addition to the evolution of the microstructure. Numerous studies have been carried out during the last decade to interpret the complex reactions involved in the hydration of Portland cement using electrical conductivity/resistivity curves obtained from IS. However, there are still gaps in the understanding of these reactions from electrical conductivity curve, requiring further clarification and interpretation of these reactions involved during hydration at specific periods in the conductivity curve, mainly in the 18 period belonging to the dissolution process and period after the maximum conductivity value. Furthermore, there is a huge paucity of studies that address the influence of agricultural wastes ash in the Portland cement hydration process (mainly in the early-ages) and studies that use electrical conductivity/resistivity curves obtained from IS to study the hydration of Portland cement pastes with agricultural wastes. 1.1 OBJECTIVES The main objective of this thesis was to study the physical-chemical processes involved in the hydration of Portland cement pastes and blended Portland cement pastes with agricultural wastes ash (RHA, SCBA and BLA) based on electrical conductivity curves obtained from the IS. The specific objectives of the research were: i) Chemically and physically characterize anhydrous materials; ii) Evaluate the influence of hydration processes, the formation and transformation of phases of Portland cement pastes and blended Portland cement pastes with RHA, SCBA, and BLA from electrical conductivity curves and its derivative obtained from the IS; iii) Analyze, and in specific cases, quantify the processes of formation/growth and phase transformation of the pastes from the measurements of XRD, TG/DTG, SEM, and time scale temperature, correlating these measurements with the electrical conductivity curves and the respective derivatives of the pastes; iv) Evaluate the setting time of Portland cement pastes and blended Portland cement with RHA, SCBA, and BLA from the Vicat test and correlate with the electrical conductivity curves and the respective derivatives of the pastes. 1.2 THESIS STRUCTURE The thesis was organized into 7 chapters in order to achieve the proposed objectives of the research. Chapter 1 presents an introduction and justification of the research, as well as the proposed objectives. Chapter 2 presents a review of the literature on Portland cement, which covers the manufacturing process, chemical composition and hydration reactions, as well as the environmental impacts caused during its production and alternatives to mitigate them. 19 Posteriorly, a review of the use of agricultural wastes as SCMs was presented, with higher emphasis on the use of RHA, SCBA and BLA. Furthermore, a review of the IS technique (definition, application and interpretation of data) and electrical conductivity/resistivity curves obtained from the IS of cementitious materials is presented. Chapter 3, presented in the form of a paper, addresses new perspectives and understandings, as well as to elucidate the behavior of Portland cement hydration through electrical conductivity curves obtained by IS. Chapter 4, presented in the form of a paper, investigates the influence of RHA on the physical-chemical hydration processes of a Portland cement paste through the electrical conductivity curve obtained by IS. The paper aimed to contribute to a better understanding of the complex effects of RHA on cement hydration reactions, promoting an adequate disposal of this waste and the development of a more sustainable cement. Chapter 5, presented in the form of a paper, investigates the hydration and microstructural evaluation of blended cement pastes with BLA and SCBA through electrical conductivity curves obtained by IS. The paper aimed to better understand the complex effects of these agricultural wastes on cement hydration, which is not yet fully understood, promoting an adequate disposal and technological value to these wastes, aiming at the production of a more sustainable cement. Chapters 6 and 7 present, respectively, the general conclusions of the main findings obtained in the study and the proposals for future work. 20 Figure 1.1 - Structure of the research. REFERENCES [1] A.F. Sosa Gallardo, J.L. Provis, Electrochemical cell design and impedance spectroscopy of cement hydration, J. Mater. Sci. 56 (2021) 1203–1220. https://doi.org/10.1007/s10853-020-05397-6. [2] IEA, Global cement production in the Net Zero Scenario, 2010-2030, (2023). https://www.iea.org/data-and-statistics/charts/global-cement-production-in-the-net-zero- scenario-2010-2030-5260. [3] M.C.G. Juenger, R. Snellings, S.A. Bernal, Supplementary cementitious materials: New sources, characterization, and performance insights, Cem. Concr. Res. 122 (2019) 257– 273. https://doi.org/10.1016/j.cemconres.2019.05.008. [4] M. Ren, T. Ma, C. Fang, X. Liu, C. Guo, S. Zhang, Z. Zhou, Y. Zhu, H. Dai, C. Huang, Negative emission technology is key to decarbonizing China’s cement industry, Appl. Energy. 329 (2023) 120254. https://doi.org/10.1016/j.apenergy.2022.120254. [5] K. Zhang, P. Shen, L. Yang, M. Rao, S. Nie, F. Wang, Development of high-ferrite cement: Toward green cement production, J. Clean. Prod. 327 (2021) 129487. https://doi.org/10.1016/j.jclepro.2021.129487. [6] IEA, Cement technology roadmap plots path to cutting CO2 emissions 24% by 2050, (2018). https://www.iea.org/news/cement-technology-roadmap-plots-path-to-cutting-co2- emissions-24-by-2050. [7] B.S. Thomas, J. Yang, K.H. Mo, J.A. Abdalla, R.A. Hawileh, E. Ariyachandra, Biomass ashes from agricultural wastes as supplementary cementitious materials or aggregate replacement in cement/geopolymer concrete: A comprehensive review, J. Build. Eng. 40 (2021) 102332. https://doi.org/10.1016/j.jobe.2021.102332. [8] T.A. Abdalla, A.A.E. Hussein, Y.H. Ahmed, O. Semmana, Strength, durability, and microstructure properties of concrete containing bagasse ash – A review of 15 years of 21 perspectives, progress and future insights, Results Eng. 21 (2024) 101764. https://doi.org/10.1016/j.rineng.2024.101764. [9] X. Pang, W. Cuello Jimenez, J. Singh, Measuring and modeling cement hydration kinetics at variable temperature conditions, Constr. Build. Mater. 262 (2020) 120788. https://doi.org/10.1016/j.conbuildmat.2020.120788. [10] W.J. McCarter, S. Garvin, N. Bouzid, Impedance measurements on cement paste, J. Mater. Sci. Lett. 7 (1988) 1056–1057. 150 6 GENERAL CONCLUSIONS The study of the hydration processes of Portland cement pastes and blended Portland cement pastes with agricultural wastes based on electrical conductivity curves and their derivatives obtained by IS was the focus of this work. Based on the experimental program carried out this study, the following conclusions can be drawn: From the electrical conductivity curve of the cement paste (σ x log t) and its respective derivative (dσ/dt) obtained from the IS, eight different hydration regions were identified comprising the different hydration periods of Portland cement (see Chapters 3 and 4). A new region (region IV) included in the acceleration period was identified and represents the resumption of the dissolution reactions and formation of microstructure of the paste, with the paste in a semi-fluid state. The shoulder observed in region VI was attributed to the formation of AFt phases from the reduction of CaSO4 and secondary ionic release reactions in the pore network. Furthermore, it was also possible to establish the initial and final setting time of the cement pastes based on the delimitation of region V. The slow reduction in σ values, comprised in the continuous slow hydration period (Region VIII) is associated with changes in the microstructure that are still occurring in the paste (growth of AFt and portlandite phases, transformation of AFt phases into AFm phases, densification of C-S-H gel structure and pozzolanic reaction in case of blended cement pastes). In the blended cement pastes with agricultural wastes, the dilution effect, water absorption by the porous structure of agricultural waste ash and ion adsorption on their surfaces were the dominant effect in the early ages of hydration of blended cement pastes. Furthermore, a delay in the hydration reactions in the blended cement pastes was observed due to the displacement of the σ x log t and dσ/dt curves, prolonging the induction period and setting time of the blended cement pastes in relation to the cement paste. The blended cement pastes with agricultural wastes showed a less expressive increase in σ values in relation to the cement paste throughout the cement dissolution and induction periods and was related to the existence of a competitive process between the release of ions into the solution due to the dissolution process and the absorption of water in the pores of the agricultural waste ash, in addition to the adsorption of ions by the ash surface. The highest σ value obtained in the blended cement pastes in the deceleration period was related to the lower amount of cement in the mixture, the low pozzolanic reactivity of the 151 agricultural waste ash in the early ages and possible release of water absorbed by the porous structure of the ash. SCBA blended cement pastes showed the higher delay in hydration reactions (higher extension of induction period and setting time) in relation to other pastes, which is mainly associated with the dilution effect and the higher LOI content and particle size of SCBA. In relation to the mechanical behavior of the pastes, RHA blended cement pastes and BLA/10 paste showed compressive strength results similar to Portland cement paste after 28 days, showing that the dilution effect was compensated by the filler effect and chemical effect of the RHA and BLA. Finally, IS proved to be a sensitive technique to monitor in situ the hydration process and evolution of the microstructure of cement pastes and blended cement pastes with agricultural wastes, especially during the early ages, allowing a better understanding the hydration reactions and the effects of RHA, BLA, and SCBA on the hydration process of Portland cement. Furthermore, the study highlighted a possible disposal for agricultural wastes, contributing to circular economy and reduction of greenhouse gas emissions caused by the cement industry, as well as the development of more sustainable Portland cement.