Avaliação da aplicação e do desenvolvimento do programa 5 s no setor de manutenção industrial de uma usina de processamento de cana-de-açúcar
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Data
2009-04-17
Autores
Ribeiro, Luci Dias Martins [UNESP]
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Universidade Estadual Paulista (Unesp)
Resumo
A competição no mercado industrial esta altamente intransigente, tornandose de fundamental importância a aplicação de investimentos em melhorias que estimulam novas situações e mudanças dentro das organizações, objetivando redução de custos em ambientes com qualidade. A utilização das ferramentas de qualidade nos processos produtivos e na vida das pessoas resulta em lucratividade e satisfação na rotina das empresas. Frente a esta realidade, este trabalho teve como objetivo avaliar a aplicação do Programa 5 S em uma usina de processamento de cana-de-açúcar, com ênfase no setor de manutenção industrial. Foram realizadas pesquisas em documentações e registros sobre as necessidades de melhorias na usina de cana-de-açúcar no período de 1997 a 2003, época em que as preocupações para manter a organização, a limpeza, o bem estar no ambiente de trabalho e as conquistas no mercado eram necessárias para o crescimento industrial. Neste período foram analisadas todas as etapas de implantação do Programa 5 S, incluindo um programa de apoio para o 4 e 5 S, denominado POL – Programa de Organização e Limpeza. Após cinco anos do Programa 5 S implantado, foram realizadas, em setembro de 2008, novas avaliações para confirmação que o Programa 5 S continuou ativo durante este período.Os resultados mostraram que a implantação de programas de qualidade nas organizações, em especial do Programa 5 S, gera lucro através da organização, limpeza, padronização de processos, satisfação dos colaboradores, aumento de produtividade e redução de perdas. A implementação de controles para a adequação de programas de segurança de alimentos, visando atender a legislação específica, alcançar a posição de fornecedor qualificado em todos os segmentos do mercado, com uma base sólida e ênfase em resultados fundamentados na relação custo/benefício...
Competition in the industrial market has become highly intransigent, thus becoming of utmost importance investment in improvement which stimulate new situations and changes within organizations, targeting, by doing so, cost reduction in quality environments. The utilization of quality tools in production processes as well as in people’s lives results in profitability and satisfaction in the company’s routines. Before such reality, this work aims to evaluate the application of the 5S Program in a sugar cane processing plant , with an emphasis on the industrial maintenance sector. Researches were performed considering documents and data, from 1997 to 2003, regarding the need of improvement in the sugar cane plant, period which concerns to maintain organization, cleanliness, well-being in the workplace and market conquest were necessary for industrial growth. In that period all the steps for the implementation of the 5 S Program were analyzed , including a support program for the S 4 and 5 , named POL – Program for Organization and Cleanliness. Five years after its implementation, in 2008/september, a new evaluation was carried out to confirm whether the 5S Program had remained active during that period.Competition in the industrial market has become highly intransigent, thus becoming of utmost importance investment in improvement which stimulate new situations and changes within organizations, targeting, by doing so, cost reduction in quality environments. The utilization of quality tools in production processes as well as in people’s lives results in profitability and satisfaction in the company’s routines. Before such reality, this work aims to evaluate the application of the 5S Program in a sugar cane processing plant , with an emphasis on the industrial maintenance sector. Researches were performed considering documents and data, from 1997 to 2003, regarding... (Complete abstract click electronic access below)
Competition in the industrial market has become highly intransigent, thus becoming of utmost importance investment in improvement which stimulate new situations and changes within organizations, targeting, by doing so, cost reduction in quality environments. The utilization of quality tools in production processes as well as in people’s lives results in profitability and satisfaction in the company’s routines. Before such reality, this work aims to evaluate the application of the 5S Program in a sugar cane processing plant , with an emphasis on the industrial maintenance sector. Researches were performed considering documents and data, from 1997 to 2003, regarding the need of improvement in the sugar cane plant, period which concerns to maintain organization, cleanliness, well-being in the workplace and market conquest were necessary for industrial growth. In that period all the steps for the implementation of the 5 S Program were analyzed , including a support program for the S 4 and 5 , named POL – Program for Organization and Cleanliness. Five years after its implementation, in 2008/september, a new evaluation was carried out to confirm whether the 5S Program had remained active during that period.Competition in the industrial market has become highly intransigent, thus becoming of utmost importance investment in improvement which stimulate new situations and changes within organizations, targeting, by doing so, cost reduction in quality environments. The utilization of quality tools in production processes as well as in people’s lives results in profitability and satisfaction in the company’s routines. Before such reality, this work aims to evaluate the application of the 5S Program in a sugar cane processing plant , with an emphasis on the industrial maintenance sector. Researches were performed considering documents and data, from 1997 to 2003, regarding... (Complete abstract click electronic access below)
Descrição
Palavras-chave
Cana-de-açúcar - Indústria, Gestão da qualidade total, Programa 5S, 5S Program, Quality, Investments, Cost reduction
Como citar
RIBEIRO, Luci Dias Martins. Avaliação da aplicação e do desenvolvimento do programa 5 s no setor de manutenção industrial de uma usina de processamento de cana-de-açúcar. 2009. xii, 108 f. Dissertação (mestrado) - Universidade Estadual Paulista, Faculdade de Ciências Agronômicas de Botucatu, 2009.