Estudo e caracterização do processo de usinagem do compóstio GLARE
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Data
2010-11-09
Autores
Santos, Carlos Eduardo Figueiredo dos [UNESP]
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Editor
Universidade Estadual Paulista (Unesp)
Resumo
Neste trabalho, foram analisados os resultados do processo de furação da chapa de GLARE®. O que motivou este estudo foi a necessidade cada vez maior para as empresas de realizar furos em materiais compósitos com brocas especiais e comerciais em quantidades cada vez mais crescentes. Outros fatores chamam a atenção em relação aos resultados obtidos a partir destas operações tais como: a qualidade das superfícies geradas na usinagem, o acabamento dos furos, geometria, deformação, tolerância dimensional e possíveis defeitos gerados. Neste estudo os testes foram realizados sem a presença de fluído refrigerante. Foram executados vários ensaios totalizando sete diferentes condições, e foi possível conseguir eliminar o defeito de delaminação, deformação, desfibramento e manter uma uniformização na usinagem dos furos. Foram identificamos os melhores parâmetros de furação com broca de metal duro inteiriça comercial, para o material compósito GLARE®. A velocidade de corte ideal para o material foi de 157m/min, nesta condição foi possível manter a ferramenta com sua integridade com o mínimo de desgaste por abrasão totalizando 248 furos e a ferramenta ainda com condições de continuar a cortar normalmente
In this work, the results of the drilling process of the GLARE® sheet were analyzed. What motivated this study it was the need every time larger for the companies of accomplishing holes in materials composites with special drills and you trade more and more in amounts growing. Other factors get the attention in relation to the results obtained starting from these such operations as: the quality of the surfaces generated in the machining, the finishing of the holes, geometry, deformation, dimensional tolerance and possible generated defects. In this study the tests were accomplished without the presence of cutting fluid. Several rehearsals were executed totaling seven different conditions, and it was possible to get to eliminate the delamination defect, deformation, disfibration and to maintain an uniformization in the holes machining. Were identified the best drilling parameters with integral cemented carbide drill from commercial trade, for the material composite GLARE®. The better cutting speed for the material was of 157m/min, in this condition it was possible to maintain the tool with its integrity with the minimum of wear for abrasion still totaling 248 holes and the tool with conditions of continuing to cut usually
In this work, the results of the drilling process of the GLARE® sheet were analyzed. What motivated this study it was the need every time larger for the companies of accomplishing holes in materials composites with special drills and you trade more and more in amounts growing. Other factors get the attention in relation to the results obtained starting from these such operations as: the quality of the surfaces generated in the machining, the finishing of the holes, geometry, deformation, dimensional tolerance and possible generated defects. In this study the tests were accomplished without the presence of cutting fluid. Several rehearsals were executed totaling seven different conditions, and it was possible to get to eliminate the delamination defect, deformation, disfibration and to maintain an uniformization in the holes machining. Were identified the best drilling parameters with integral cemented carbide drill from commercial trade, for the material composite GLARE®. The better cutting speed for the material was of 157m/min, in this condition it was possible to maintain the tool with its integrity with the minimum of wear for abrasion still totaling 248 holes and the tool with conditions of continuing to cut usually
Descrição
Palavras-chave
Usinagem, Materiais compostos, Machining
Como citar
SANTOS, Carlos Eduardo Figueiredo dos. Estudo e caracterização do processo de usinagem do compóstio GLARE. 2010. 75 f. Dissertação (mestrado) - Universidade Estadual Paulista, Faculdade de Engenharia de Guaratinguetá, 2010.