Desenvolvimento e caracterização de compósito processados por RTM para aplicação aeroespacial
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Data
2011-02-09
Autores
Shiino, Marcos Yutaka [UNESP]
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Universidade Estadual Paulista (Unesp)
Resumo
O setor de transporte tem buscado materiais mais leves e resistentes para melhorar a autonomia e capacidade de seus veículos. Os materiais compósitos de carbono/epóxi têm superado as expectativas neste setor e volumes significativos já são empregados na aviação. Com a intenção de produzir peças estruturais para a área aeronáutica, esse trabalho propôs a implantação do processo RTM e produção de compósitos com potencial aplicação estrutural. O foco principal do trabalho foi o domínio total na montagem e uso do equipamento RTM para um perfeito funcionamento de forma a evitar erros de processamento. O trabalho envolveu a seleção de fibras de carbono e resina epóxi com a intenção de atingir propriedades superiores às ligas metálicas, principalmente as ligas de alumínio. Para estabelecer os parâmetros de processo a resina foi caracterizada quanto a viscosidade e propriedades físico-químicas. Para avaliar a qualidade do processamento foi utilizada a inspeção por ultrassom A-scan e C-scan e as frações volumétricas foram determinadas através da metodologia da norma ASTM D 3171-09. Já para a caracterização do compósito foram utilizados ensaios mecânicos de tração, flexão, fadiga e posterior análise fractográfica. Análise térmica foi empregada para assegurar que o material foi completamente curado. Ao todo foram avaliados dois tipos de laminados: com 4 camadas do tipo Satin Harness (5HS) com 10 camadas e quasi-isotrópico com 5 camadas
The transportation field has searched for lighter and strengthen materials to improve the autonomy and load capacity of their vehicles. Carbon/epoxy composites have overcome the expectations in this field. Appreciable volume production of structural components has been employed in aircrafts. Aiming of producing structural parts for aeronautic field, this research work focuses on the implementation of the RTM process and production of carbon/epoxy composite material. The work had the main objective on managing the assemblage and usage for a perfect operation, in the way to avoid processing errors. The research involved the right choice of carbon fibers and resin system intended to obtain higher specific properties than the metal alloys, mainly the aluminum alloys. Process parameters were established by characterizing the viscosity and physicalchemical properties. The quality assessment was performed by A-Scan and CScan ultrasonic test and volumetric fractions analysis. The volumetric analysis were performed according to the ASTM 3171-09. Besides the evaluation of material performance it was performed tensile, flexure, fatigue tests and further fractographic analysis was carried out using scanning electron microscopy. To ensure complete cure thermal analyze was performed. Two laminate architectures were evaluated: one 10 plies Harness Satin (5HS) and one 5 plies quasi-isotropic laminate
The transportation field has searched for lighter and strengthen materials to improve the autonomy and load capacity of their vehicles. Carbon/epoxy composites have overcome the expectations in this field. Appreciable volume production of structural components has been employed in aircrafts. Aiming of producing structural parts for aeronautic field, this research work focuses on the implementation of the RTM process and production of carbon/epoxy composite material. The work had the main objective on managing the assemblage and usage for a perfect operation, in the way to avoid processing errors. The research involved the right choice of carbon fibers and resin system intended to obtain higher specific properties than the metal alloys, mainly the aluminum alloys. Process parameters were established by characterizing the viscosity and physicalchemical properties. The quality assessment was performed by A-Scan and CScan ultrasonic test and volumetric fractions analysis. The volumetric analysis were performed according to the ASTM 3171-09. Besides the evaluation of material performance it was performed tensile, flexure, fatigue tests and further fractographic analysis was carried out using scanning electron microscopy. To ensure complete cure thermal analyze was performed. Two laminate architectures were evaluated: one 10 plies Harness Satin (5HS) and one 5 plies quasi-isotropic laminate
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Materiais compostos, Fadiga, Fatigue
Como citar
SHIINO, Marcos Yutaka. Desenvolvimento e caracterização de compósito processados por RTM para aplicação aeroespacial. 2011. 97 f. Dissertação (mestrado) - Universidade Estadual Paulista, Faculdade de Engenharia de Guaratinguetá, 2011.