Estudo do uso de ferramentas cerâmicas na usinagem de inconel 718
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Data
2010-12-20
Autores
Santos, Júlio César dos [UNESP]
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Editor
Universidade Estadual Paulista (Unesp)
Resumo
A usinagem de superligas de níquel e ligas resistentes a altas temperaturas como o inconel 718 sempre representou uma tarefa difícil no chão-de-fábrica. Mas as aplicações industriais desses materiais passaram por rápida evolução nos últimos anos. Na indústria aeroespacial, o crescimento da popularidade destes materiais tem sido evidenciado na forma de palhetas de turbina, peças de compressor, suportes e elementos de conjuntos para aviação. Devido a suas propriedades e aos benefícios que trazem à indústria, o uso destes materiais se expandiu aos setores automotivo, médico, químico, indústria de miniaturas e outras indústrias. Para as superligas e ligas resistentes a altas temperaturas estima-se que a dificuldade na usinagem vai da combinação de forças de corte relativamente altas, combinadas com altas temperaturas que se desenvolvem durante o processo de usinagem. Estes níveis de calor podem causar a deterioração da aresta de corte, com quebras ou deformações. Os tipos comuns de desgaste de ferramenta para estes materiais são primeiramente reconhecidos como desgaste do flanco, entalhes e formação de arestas postiças. O presente trabalho consiste no torneamento cilíndrico externo da liga a base de níquel inconel 718, utilizando ferramenta cerâmica (Si3N4) visando à otimização da usinagem desta liga e buscando proporcionar aumentos reais de produtividade sem a necessidade de investimentos em novos meios de produção. Os ensaios de usinagem foram realizados em um corpo de prova da liga, considerando os parâmetros de usinagem: velocidade de corte, profundidade de usinagem e avanços próprios de acabamento. Os ensaios foram realizados em um torno CNC e ferramentas com pastilha de cerâmica à base de Nitreto de Silício Si3N4. Após cada etapa do torneamento foram realizadas as medidas do comprimento de corte, do desgaste das ferramentas e a rugosidade...
The nickel superalloys and resistant alloys machining to discharges temperatures as the inconel 718 always represented a difficult task in the job-shop. But the industrial applications of those materials went by fast evolution in the last years. In the aerospace industry, the growth of the popularity of these materials has been evidenced in the form of turbine blades, compressor parts, holders and elements of parts for aviation. Due to its properties and to the benefits that bring to the industry, the use of these materials expanded to the automotive sector, medical, chemical, in the industry of miniatures and other industries. For the superalloys and resistant alloys to high temperatures is considered that the difficulty in the machining is going relatively of the combination of high cutting forces, combined with high temperatures that grow during the machining process. These levels of heat can cause to deterioration of the cutting edge, with breaks or deformations. The types common of tool wear for these materials are recognized firstly as flank wear, incisions and formation of build up edge. The present work seeks to develop study of the machining for external cylindrical turning of the nickel base alloy inconel 718, using ceramic tool (Si3N4) seeking to the optimization of machining of this alloy and looking for to provide real increases of productivity without the need of investments in new production means. The machining tests were accomplished in a sample of the alloy, considering the machining parameters: cutting speed, cutting depth and own progresses of finish. The rehearsals were accomplished in a lathe CNC and tools with ceramic insert of Silicon Nitride. After each stage of the turning the measures of the cutting length were accomplished, of the tool wear and the roughness of the pieces (appraised in each phase of the process), with the aid of a portable roughness meter... (Complete abstract click electronic access below)
The nickel superalloys and resistant alloys machining to discharges temperatures as the inconel 718 always represented a difficult task in the job-shop. But the industrial applications of those materials went by fast evolution in the last years. In the aerospace industry, the growth of the popularity of these materials has been evidenced in the form of turbine blades, compressor parts, holders and elements of parts for aviation. Due to its properties and to the benefits that bring to the industry, the use of these materials expanded to the automotive sector, medical, chemical, in the industry of miniatures and other industries. For the superalloys and resistant alloys to high temperatures is considered that the difficulty in the machining is going relatively of the combination of high cutting forces, combined with high temperatures that grow during the machining process. These levels of heat can cause to deterioration of the cutting edge, with breaks or deformations. The types common of tool wear for these materials are recognized firstly as flank wear, incisions and formation of build up edge. The present work seeks to develop study of the machining for external cylindrical turning of the nickel base alloy inconel 718, using ceramic tool (Si3N4) seeking to the optimization of machining of this alloy and looking for to provide real increases of productivity without the need of investments in new production means. The machining tests were accomplished in a sample of the alloy, considering the machining parameters: cutting speed, cutting depth and own progresses of finish. The rehearsals were accomplished in a lathe CNC and tools with ceramic insert of Silicon Nitride. After each stage of the turning the measures of the cutting length were accomplished, of the tool wear and the roughness of the pieces (appraised in each phase of the process), with the aid of a portable roughness meter... (Complete abstract click electronic access below)
Descrição
Palavras-chave
Usinagem, Ligas de niquel, Machining
Como citar
SANTOS, Júlio César dos. Estudo do uso de ferramentas cerâmicas na usinagem de inconel 718. 2010. 65 f. Dissertação (mestrado) - Universidade Estadual Paulista, Faculdade de Engenharia de Guaratinguetá, 2010.