Painéis de medium density fiberboard produzidos com adesivo alternativo
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Data
2016-12-02
Autores
Eugênio, Rafael Augusto Pinholati [UNESP]
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Editor
Universidade Estadual Paulista (Unesp)
Resumo
O trabalho consistiu na produção de painéis de MDF (Medium Density Fiberboard) em escala laboratorial utilizando o adesivo PVA (Poliacetato de Vinila), variando suas concentrações e realizando misturas com a resina comumente empregada neste processo, o adesivo a base de uréia-fomaldeído, onde foi avaliado além das características físicas e mecânicas dos painéis produzidos, também teve o intuito de verificar o desprendimento de formaldeído para o ambiente quando aplicado juntamente com a resina uréia-fomaldeído, e a avaliação dos perfis de densidades dos traços. As amostras foram confeccionadas com fibra de eucalipto, onde as dosagens do adesivo PVA seguiram as seguintes proporções: 30%, 50% e 70%, e para efeito de comparação com as amostras produzidas com a mistura de PVA foram fabricadas provas em branco com 100% uréia-formaldeído. No total foram produzidas 16 amostras, quatro painéis de cada traço, e retirados os corpos de prova que posteriormente foram avaliados conforme a NBR 15316-2:2015 para as condições secas. Todos os insumos foram fornecidos pelo fabricante de painéis Duratex SA, e os testes foram realizados nos laboratórios da empresa. O adesivo PVA mostrou-se bastante favorável, apresentando grande compatibilidade com os demais componentes da formulação, apresentando potencial para fabricação de MDF. Diversos traços conseguiram atender os requisitos da norma, com destaque para módulo de ruptura (MOR), módulo de elasticidade (MOE), obtidos atraves do ensaio de flexão estática, e o teor de umidade. Houve também uma discreta redução na emissão de formol em dois traços (T3 e T4), e na avaliação dos perfis de densidade foi constatado que a formulação dos traços não impactou nas densidades médias da espessura dos painéis.
The work consisted in the production of MDF (Medium Density Fiberboard) in laboratory scale using PVA adhesive (Polyacetate Vinyl Chloride), varying their concentrations and performing mixtures with commonly used resin in this process, the adhesive base of ureafomaldehyde, which was evaluated in addition to the physical and mechanical characteristics of the panels produced, also aimed to check the formaldehyde release to the environment when applied together with resin urea-fomaldehyde, and evaluation of the densities of the features profiles. The samples were made from eucalyptus fibers where PVA adhesive doses followed the following proportions: 30%, 50% and 70%, and for the purpose of comparison with the samples produced with the mixture of PVA blank tests were made with 100 % ureaformaldehyde. In total, we produced 16 samples, four panels of each stroke, and removed the specimens which were then evaluated according to NBR 15316-2: 2015 for dry conditions. All inputs were provided by the panel manufacturer Duratex SA, and the tests were performed in the company's laboratories. PVA adhesive proved to be very favorable, with high compatibility with the other components of the formulation, with potential for the production of MDF. Many features were able to meet the standard requirements, particularly modulus of rupture (MOR), modulus of elasticity (MOE), obtained through the bending, and moisture content test. There was also a slight reduction in formaldehyde emissions by two dashes (T3 and T4), and evaluation of density profiles was found that the formulation of the traits did not affect the average thickness of the thickness of the panels.
The work consisted in the production of MDF (Medium Density Fiberboard) in laboratory scale using PVA adhesive (Polyacetate Vinyl Chloride), varying their concentrations and performing mixtures with commonly used resin in this process, the adhesive base of ureafomaldehyde, which was evaluated in addition to the physical and mechanical characteristics of the panels produced, also aimed to check the formaldehyde release to the environment when applied together with resin urea-fomaldehyde, and evaluation of the densities of the features profiles. The samples were made from eucalyptus fibers where PVA adhesive doses followed the following proportions: 30%, 50% and 70%, and for the purpose of comparison with the samples produced with the mixture of PVA blank tests were made with 100 % ureaformaldehyde. In total, we produced 16 samples, four panels of each stroke, and removed the specimens which were then evaluated according to NBR 15316-2: 2015 for dry conditions. All inputs were provided by the panel manufacturer Duratex SA, and the tests were performed in the company's laboratories. PVA adhesive proved to be very favorable, with high compatibility with the other components of the formulation, with potential for the production of MDF. Many features were able to meet the standard requirements, particularly modulus of rupture (MOR), modulus of elasticity (MOE), obtained through the bending, and moisture content test. There was also a slight reduction in formaldehyde emissions by two dashes (T3 and T4), and evaluation of density profiles was found that the formulation of the traits did not affect the average thickness of the thickness of the panels.
Descrição
Palavras-chave
Adesivo PVA, Uréia-formaldeído, Formol, Painéis, Adhesive PVA, Urea-formaldehyde, Formaldehyde, Panels