Compósitos de termoplásticos com borracha natural reforçada com cinzas de bagaço de cana
Carregando...
Data
2017-06-21
Autores
Barrera Torres, Giovanni [UNESP]
Título da Revista
ISSN da Revista
Título de Volume
Editor
Universidade Estadual Paulista (Unesp)
Resumo
A presente pesquisa foi projetada para promover o desenvolvimento de compósitos poliméricos a partir da mistura de polietileno de baixa densidade (PEBD) com borracha natural (BN) reforçada com a cinza, resíduo da queima do bagaço, a cinza da cana de açúcar (CBC). Uma das propostas desta pesquisa foi direcionar uma aplicação ao resíduo, que é um material abundante e descartado, gerado no processo usual das usinas. A borracha natural empregada foi obtida a partir do látex de seringueira de Hevea Brasiliensis, Clone RRIM 600 muito cultivado no Brasil. A fim de se estudar separadamente a interação entre a CBC junto a BN e os agentes de vulcanização. Foi estudada numa primeira etapa: a mistura de borracha natural com a cinza de bagaço da cana até desenvolver uma mistura chamada de master, com boas propriedades de tensão e deformação. Foram produzidos compósitos elastoméricos aplicando agente silano como sistema de acoplamento. Numa segunda etapa o master compatibilizado foi misturado ao PEBD sem o uso de agentes de vulcanização; a finalidade destes compósitos foi de estudar a interação dos constituintes visando obter um compósito com o mínimo de agentes químicos e funcional para a indústria. Numa última etapa foram desenvolvidas blendas e compósitos termoplásticos vulcanizáveis (TPV); nesta etapa foram aplicados os agentes de vulcanização empregados na primeira etapa da pesquisa. As amostras foram estudadas por meio das técnicas de análises estruturais (FT-IR); físico-mecânicas (tensão e deformação; dinâmicas e mecânicas, DMA); térmicas (DSC e TG); dureza (Shore A). Foram obtidos resultados sobressalientes em comparação com as amostras sem agentes de vulcanização nas amostras com 50 % de master e 50 % de PEBD na resposta de elongação e tensão; a dureza acima do Shore A 85 obtida, foi produto da porcentagem da fase de PEBD presente nas amostras; nas análises térmicas foi possível observar degradação acima dos 160 oC resultando uma boa característica para aplicações industriais. Com os resultados obtidos tornou-se possível direcionar tanto a CBC como os compósitos para aplicações tecnológicas a fim de serem utilizados na fabricação de cabos de ferramentas, amortecedores, produtos para o lar, entre outros.
The present research was aimed to promote the development of polymeric composites from the mixture of low density polyethylene (LDPE) with natural rubber reinforced with ash, residue of the burning of sugarcane bagasse (SCB). One of the proposals of this research was to direct an application to the residue, which is an abundant and discarded material, generated in the usual process of the plants. The natural rubber used was obtained from rubber latex clone of Hevea Brasiliensis, Clone RRIM 600 widely cultivated in Brazil. In order to study separately the interaction between SCB with NR and vulcanization agents. It was developed in the first stage: the mixing of natural rubber with the sugarcane bagasse ash to develop a mixture called master, with good tensile and deformation properties. Elastomeric composites were produced by applying silane as a coupling agent. In a second stage the compatibilized master was mixed to the LDPE without the use of vulcanization agents; the purpose of these composites was to study the interaction of the constituents in order to obtain a composite with the minimum of chemical and functional agents for the industry. In the latter stage vulcanizable thermoplastic blends and thermoplastic composites were developed; In this stage the vulcanization agents used in the first stage of the research were applied. The samples were studied using structural analysis techniques (FT-IR); Physical-mechanical (tension and deformation, dynamic and mechanical, DMA); (DSC and TG); Hardness (Shore A). Sparing results were obtained in comparison with the samples without vulcanization agents in samples with 50 % of master and 50 % of LDPE in the strain and stress response; the hardness above Shore A 85, obtained was the product of the percentage of the LDPE phase present in the samples; In the thermal analyzes it was possible to observe degradation above 160 oC resulting in a good characteristic for industrial applications. With the results obtained, it became possible to target both SCB and composites for technological applications in order to be used in the manufacture of tool cables, shock absorbers, household products, among others.
The present research was aimed to promote the development of polymeric composites from the mixture of low density polyethylene (LDPE) with natural rubber reinforced with ash, residue of the burning of sugarcane bagasse (SCB). One of the proposals of this research was to direct an application to the residue, which is an abundant and discarded material, generated in the usual process of the plants. The natural rubber used was obtained from rubber latex clone of Hevea Brasiliensis, Clone RRIM 600 widely cultivated in Brazil. In order to study separately the interaction between SCB with NR and vulcanization agents. It was developed in the first stage: the mixing of natural rubber with the sugarcane bagasse ash to develop a mixture called master, with good tensile and deformation properties. Elastomeric composites were produced by applying silane as a coupling agent. In a second stage the compatibilized master was mixed to the LDPE without the use of vulcanization agents; the purpose of these composites was to study the interaction of the constituents in order to obtain a composite with the minimum of chemical and functional agents for the industry. In the latter stage vulcanizable thermoplastic blends and thermoplastic composites were developed; In this stage the vulcanization agents used in the first stage of the research were applied. The samples were studied using structural analysis techniques (FT-IR); Physical-mechanical (tension and deformation, dynamic and mechanical, DMA); (DSC and TG); Hardness (Shore A). Sparing results were obtained in comparison with the samples without vulcanization agents in samples with 50 % of master and 50 % of LDPE in the strain and stress response; the hardness above Shore A 85, obtained was the product of the percentage of the LDPE phase present in the samples; In the thermal analyzes it was possible to observe degradation above 160 oC resulting in a good characteristic for industrial applications. With the results obtained, it became possible to target both SCB and composites for technological applications in order to be used in the manufacture of tool cables, shock absorbers, household products, among others.
Descrição
Palavras-chave
Elastômeros termoplásticos, Borracha natural, Polietileno de baixa densidade, Blendas poliméricas, Cinza de bagaço de cana-de-açúcar, Compatibilização, Thermoplastic elastomers, Natural rubber, Low density polyethylene, Polymer blends, Sugarcane bagasse ash, Compatibility