Análise da influência da contaminação do lubrificante por biodiesel em um equipamento Pin-on-disk
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Data
2013-08-30
Autores
Cuerva, Murilo Parra [UNESP]
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Editor
Universidade Estadual Paulista (Unesp)
Resumo
A técnica de análise de óleo é um tipo de manutenção preditiva, feita coletando-se o óleo de um equipamento e analisando-o posteriormente ou analisando-o direta e continuamente em sistemas “on-line”. Em motores de combustão interna todas as peças possuem uma vida útil previamente estabelecida, com maior ou menor duração, de acordo com a função específica a elas atribuída. Pela análise do óleo podem-se monitorar as condições destas peças. A análise dos óleos permite identificar os primeiros sintomas de desgaste de um componente. A identificação é feita a partir do estudo da quantidade de partículas, tamanho, forma e composição das mesmas, presentes nas amostras de lubrificante, que fornecerão informações precisas sobre as condições das superfícies em movimento sem a necessidade de se desmontar o conjunto a qual estas partes pertencem. Tais partículas sólidas são geradas pelo atrito dinâmico entre as peças em contato no conjunto. De acordo com o estudo destas partículas podem-se relacionar as situações de desgaste do conjunto e atribuí-las a condições químicas e físicas. A análise dos óleos é feita por meios de técnicas laboratoriais que envolvem reagentes, instrumentos e equipamentos. O Laboratório de Análise de Partículas em Óleos-LAPO tem realizado vários trabalhos em motores de combustão interna a Diesel operando com biodiesel. Assim, para dar continuidade aos estudos foi aperfeiçoado um equipamento PIN-ON-DISK, já construído, utilizado para simular o efeito de possíveis contaminações de lubrificantes automotivos a diesel por biodieseis B5, Animal, Vegetal e Animal + Vegetal. Para isso foi feito um estudo teórico sobre os motores, lubrificantes e sobre os problemas e possíveis causas associadas às falhas destes. Além disso, diversos estudos acerca dos tipos de manutenção preditiva aplicadas a estes. Também foram vistos trabalhos de...
The oil analysis technique is a type of predictive maintenance, through collecting the oil from the equipment and analyzing it later in the laboratory or analyzing it directly and continuously via online systems. In internal combustion engines, the components have a pre-determined life span, being it a longer or shorter life, accordingly to the specific function assigned to each one of the parts. Using the oil analysis it's possible to monitor the conditions of such parts. That method can identify early on any symptoms of component wear. The identification is based on the study of the number, size, shape and composition of each particle; which are present in the lubricant samples. This provides accurate information about the conditions of the surfaces involved without requiring a complete disassemble of the machine. These solid particles are generated by dynamic friction among the parts in contact. Accordingly to the study of these particles, it’s possible to identify the situations related to the wear and figure out the reasons why that’s happening. These results can be related to the chemical and physical conditions that these surfaces are exposed to. The oil analysis is made with laboratorial techniques involving reagents, tools and equipments. The Laboratory for Particle Analysis in Oil (LAPO) has held several studies in internal combustion diesel engines operating with biodiesel. In order to continue these studies about wear debris the equipment PIN-ON-DISK was improved. This equipment was used to simulate the effect of potential contamination of lubricants by automotive diesel B5, Animal biodiesel, biodiesel made by Vegetable and biodiesel made by Animal plus Vegetables. In order to create this dissertation, there were studies of engines, lubricants, wear conditions and predictive maintenance. In addition, there were also studies on work done by other authors who deal with predictive ...
The oil analysis technique is a type of predictive maintenance, through collecting the oil from the equipment and analyzing it later in the laboratory or analyzing it directly and continuously via online systems. In internal combustion engines, the components have a pre-determined life span, being it a longer or shorter life, accordingly to the specific function assigned to each one of the parts. Using the oil analysis it's possible to monitor the conditions of such parts. That method can identify early on any symptoms of component wear. The identification is based on the study of the number, size, shape and composition of each particle; which are present in the lubricant samples. This provides accurate information about the conditions of the surfaces involved without requiring a complete disassemble of the machine. These solid particles are generated by dynamic friction among the parts in contact. Accordingly to the study of these particles, it’s possible to identify the situations related to the wear and figure out the reasons why that’s happening. These results can be related to the chemical and physical conditions that these surfaces are exposed to. The oil analysis is made with laboratorial techniques involving reagents, tools and equipments. The Laboratory for Particle Analysis in Oil (LAPO) has held several studies in internal combustion diesel engines operating with biodiesel. In order to continue these studies about wear debris the equipment PIN-ON-DISK was improved. This equipment was used to simulate the effect of potential contamination of lubricants by automotive diesel B5, Animal biodiesel, biodiesel made by Vegetable and biodiesel made by Animal plus Vegetables. In order to create this dissertation, there were studies of engines, lubricants, wear conditions and predictive maintenance. In addition, there were also studies on work done by other authors who deal with predictive ...
Descrição
Palavras-chave
Manutenção, Biodiesel, Oleos lubrificantes, Motores de combustão interna, Motor diesel, Maintenance
Como citar
CUERVA, Murilo Parra. Análise da influência da contaminação do lubrificante por biodiesel em um equipamento Pin-on-disk. 2013. 157 f. Dissertação (mestrado) - Universidade Estadual Paulista Júlio de Mesquita Filho, Faculdade de Engenharia de Ilha Solteira, 2013.